The process of aluminum extrusion works by forcing a block of metal, known as a billet, to pass through the die opening of smaller cross-sectional area than the billet itself. Once extruded, the hot aluminum profile must be quenched, cooled, straightened and cut. Questions regarding machinability, finishing, and environment Aluminum Extrusion 101 The extrusion process. Aluminum Extrusion Process Extrusion is a process of shaping different molten materials, like metals or plastic, by forcing them through shaped designs at high pressures. This process is fundamentally simple and has a quick turnaround. Aluminum extrusion is widely used in construction, automobile and aircraft manufacture, industrial machinery and … The aluminum extrusion process really begins with the design process, for it is the design of the product – based on its intended use – that determines many of the ultimate production parameters. The aluminum extrusion process begins by heating the billets or logs to 400-480°C (750-900°F). The billet is typically preheated to facilitate the deformation process. With our state-of-the art technology we can handle your toughest aluminum extrusion challenges . The extrusion process makes most of aluminium’s unique combination of physical characteristics. Machining. A powerful ram pushes the aluminium through the die and it emerges from the die opening. Billet cutting. The aluminum extrusion process is a multi-step method of fabricating aluminum into different parts. The aluminum extrusions process shapes aluminum by heating it and forcing it with a hydraulic ram through a shaped opening in a die. Surface Treatment. Extrusion is a plastic deformation process in which a solid cylinder of aluminum (billet) is forced by compression through a smaller die opening. Especially when you compare it with forging and casting since it is designed to produce just a 2-dimensional profile, to produce this male profile, a simple die is manufactured with the female profile to produce the extrusion. Monitoring temperatures from beginning to end is critical to ensuring aluminum alloy properties such as tensile and yield strengths are met, as well as affecting the final finish of the part. Aluminum Extrusion Process. With our equipment, we have the expertise to handle a full spectrum of machining aluminum extrusions . Some of the common products of this technique include … The aluminum extrusion process is greatly heat dependent. First, let us discuss the aluminum extrusion process. Aluminum Extrusion Manufacturing 101: Understanding Extrusion Die Types Whether you’re new to aluminum extrusions or a seasoned extrusion designer, it’s important to understand how an extrusion die is designed to create different profile shapes and why … Extruded material emerges as a long piece with the same profile as the die opening. Process flow of Aluminium Extrusion. A billet is a section of metal used for rolling into bars, rods and sections. Aluminum extrusion process characteristics In the extrusion process, the extruded metal can obtain a stronger and more uniform three-dimensional compressive stress state than the rolling forging in the deformation region, which can fully exert the plasticity of the processed metal itself. Furnace. Furnace is where aluminum ingots or aluminum materials are melted down and molded into finished or semi-finished products by molten casting as shown in the Diagram. 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