I put an electrical box in the face of each nightstand using a remodeling box, this will be perfect for a phone charger, or lap top. They conserve natural resources, provide healthier indoor living environments, are strong for lasting durability, save construction time … Thanks for the progress pictures.. Using my drill press on a portable dolly I drilled holes in the 3" frame. CPT panels can be supplied in raw sheet form, cut for profiles and sizes, or fitted with edge trimming to make them a finished assembly. You will spend about an hour wiping off glue that expands out of the cracks. panel over the wall and lined up my bottom line and the outside edge then l scribed the top and cut it off with a jig saw. The glue that has expanded is now set up and rock hard. Answer Note — product design can change. 0. l will make this promise to you, l will cover every step in detail start to finish on making this door. Thank goodness I made it home with no problems at all with the trailer. I want to be able to keep my camping gear right in the trailer in the garage. I just took a can of spray foam and sprayed it on my bondo mixing board and using a bondo spreader l worked the material back and forth until it was like peanut butter and the using the bondo spreader l buttered the opening. It cost about $20 but it really saves a lot of time and does a great job. I got these for $35 for the pair (free shipping)I looked at the camper shows at what kind of A/C units they were using in the commercially built campers and how they had them installed. l finally got the windows by driving down and picking them up. l saw that on a foamie blogg. using the hot knife l cut out the foam and glued in the 3/4" blocking. on Introduction, this is the craziest, hardest, most time consuming way to build an insulated lightweight trailer.. You use an old rusted frame that has to be reconditioned. Before attaching the top of the bed platform and standing the walls we stained the trim and drawers. Then I used 10 foot 2x4's to make a 6' x 10' table frame.Next I built a staging area to stand the 4x8' sheets of foam, paneling, etc all upright so that it remains straight and out of the way.I'm building the walls in two stages. The speed of construction offered by jumbo panels has resulted in the 8’ x 24’ size OSB becoming the SIP industry standard. The primer brought out just a few trouble spots that will need to be addressed before moving on to paint. 3 years ago. Above: The solar panel bracket feet being secured onto the roof. The new target date is to be done by Memorial day, 2017. I built a Foam cover to go over top of the water softener in my basement bar. The floor and galley door will be plywood. Example: Say you had a 3,000 sq. The original floor on the pop-up was just 3/4" plywood with an aluminum edge cap. l inserted bambo skewers to pin it together and hold all the corners in place while the glue sets up. Or are you using another method? As the glue expanded I worked the glue with a craft stick and damp paper towel to remove the excess and to feather the edge of the frame back to the foam wall to fill in the gap on both sides and the top. We used a 4" roller to apply to material then back brushed it with a paint brush. That would have been a disaster.We primed all the wood - top, bottom, and sides, and painted them the same way with 2 coats of exterior black porch paint.I ran the wire for the trailer lights through the trailer frame. I've included some photo. I dry fit it in place once it was cut and drew a line down the edge with a sharpie so I would know where to put the adhesive.To install the 30 amp "electrical power in" hook up , l used a 3" hole saw. about an 1/8" tighter all the way around. 2 years ago, 2 years ago I used scrap materials left over from building the walls of my camper. Safety first...l purchased a Black+Decker power station. A little filler and sanding and it's looking good.Next l'll cover it with glue, canvas, and paint. I took several months off to fish, hunt and spend time on other things since camping season had really come and gone. See the photos, l used a saw, long blade knife, a wrasp, palm sander and putty knife. Any inperfections will show up through the canvas and glue. I like your trailer, but have one comment. cost this was 200$ and then the parts and scrap would make it almost free- but then there is paint I guess. and ridiculous. What is the cost comparison between SIPs and sticks? l am running electrical to both sides of the bed where I'm going to have a little built in night stand with an outlet for a phone charger. So you should have read about my experience trying to buy a custom built door earlier in the project. Once we got the screws we took a minute or two to start wiping the glue up that had begun oozing out all around. l used the hot knife. From here it's a matter of trimming the inside and spray foaming from the outside. Look at the photos of the canvas & glue carefully, you will see every imperfection in the foam telegraph through the canvas. I then sanded each drawer inside and out with the palm sander. Just as long as the pieces all fit inside and is low to tow, I think it will be great. That turned out to be a mistake. I glued and nailed the boxes together. Thank you for a great Instructable. The glue had not set up after letting it set overnight. foot house and the estimator wanted to use a sq. l assure you through all of the Frank Bear ridiculous story telling nonsense l was totally professional and always remained focused on solutions, l can't say the same for Frank. Question There are still some quality control issues and bad panels that make it into buildings. We could go with a pop-up, but that's not much better than tent camping and a good used one is $5,000+. I'm building a Foam based Teardrop inspired micro camper. he was very convincing that the window experience was a fluke. Laura held that wall while I glued up the front wall track. We installed the interior trim rings for the windows. I've been looking for sip panels at a reasonable price.....where are you getting them? also made sure to prime the edge all the way around as well. l used 2 sided carpet tape on the bull nosing to hold the carpet in place. Thank you for sharing your obsession. The manufacturer specs say it can take up to 48 hours in certain temps to really set up. CPT also produces a filon-luaun underlay panel used in the RV market as an exterior one piece skin. New to Instructables... Love your concept.. Do provide adequate bracing of panels during erection. l assembled the walls and roof beams and duct taped it all together. On any building project you can never have enough clamps, and you'll also need a Warner 250 wall covering perforator if your going to do a canvas & glue exterior. That might work on a craft project but not for this application. The threads of the cut edge of the canvas are also a real challenge. Some points around the wheel wells need the framing belt sanded about an 1/8th of an inch in spots to bring the foam wall flush with the wood. l made this decision after completing another project using the canvas and glue over foam approach. Fantastic, step by step tutorial ! Internal engineers, the CAD department and the production department utlize automated CNC routers, an overhead laser guiding system, and an on-site quality assurance lab to ensure customer specifications are met without variance. 2 years ago l also stacked bricks along the outside edge and a few in the center to hold everything down firmly while the glue sets up. Lets talk about the electrical. While picking up the windows l made the mistake of ordering a custom built door from him. The process took several days with the dry time.I decided to just purchase new wheel/tire combo's rather than refinishing the rusty wheels. Call 1-800-913-2350 for expert help. I chose a 5,000 BTU Kenmore, it cost about $115. I build an assembly table using some saw horses and 2x4'S. l tell you this because l was able to find two sheet of foam board each with some serious damage along one edge. Go to Harbor Freight if you need to purchase the tools. I don't have the time or desire.For gluing the paneling to the foam walls I'm using Liquid nails Paneling adhesive with a caulk gun and adhesive applicator. We used a clamp on the inside of the camper to clamp on to the bottom of the beam right up against the wall to hold the wall out flush with the end of each beam. I'm thinking of Dura-bond.. How well did you compound stick? l then glued them together and nailed them with 18 ga. 1 1/4" finish nails to hold them in place while the glue set up. A week later l had to call them asking where my windows are. The SIPS would provide the structure. After only a few weeks of searching I found this 1969 Apache pop-up camper (5' x 8 1/2' floor size) for $200. To find something solid I'm looking at more like $800+. Once I had my final template I started cutting out my parts. lf you over cut the hole you may have issues getting a really solid glue job. The spackle paste goes on easy and quickly with a putty knife. I followed the same process as priming it. My windows ended up being back ordered. Great fit inside. l ultimately turned the matter over to my attorney who sent Frank Bear/ Vintage Technologies a letter asking him to deliver the door to my address in an acceptable condition as previously agreed to or refund 100% of my money back by a certain date. Compare to SIPS ANYONE CONSIDERING SIPS CONSTRUCTION OWES IT TO THEMSELVES TO CONSIDER BUILDING WITH THE THERMOBUILT ENERGY ENVELOPE BUILDING SYSTEM. My reason for making the change to plywood? 19" W x 20" D x 6 1/2" H. l had some luan left over from another project so l used that for the bottom. They were glued down to start with so no water is getting in from there. Panel sizes: Best utilizing materials helps keeps the cost of SIP projects as low as possible. Once it dries hard in 3 or 4 hours you can carefully take a knife to begin trimming the expanded foam away and then when your close sand it the rest of the way. l filled the seams/joints on the roof with gorilla wood glue. I'm not real happy with the fit. I spent probably about 3 - 4 hours total to get it all to clean metal. I'm starting to slowly pick up the pieces and begin my final push to finish this summer (2019).12/19/18 - Things are moving once again on the build. lf you're going to be installing window shades inside you will need to install wood blocking to screw into. One of the first things I did was to get my shop area organized. Question Laura got inside and l set a ladder up on each side of the trailer. The Panel Factory manufactures 4' x 8' and 4' x 16' structural insulated panels and distributes 8' x 24' structural insulated panels each with varying foam thickness. Across the front edge with heavy duty 3/8th inch staples about one inch apart all the exterior of canvas! 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